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Zamak 5 vs. Automotive Malleable Cast Iron

Zamak 5 belongs to the zinc alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 87
180
Elongation at Break, % 6.3
1.0 to 10
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
70
Tensile Strength: Ultimate (UTS), MPa 330
350 to 720
Tensile Strength: Yield (Proof), MPa 240
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 120
260
Melting Completion (Liquidus), °C 390
1410
Melting Onset (Solidus), °C 380
1370
Specific Heat Capacity, J/kg-K 410
480
Thermal Conductivity, W/m-K 110
41
Thermal Expansion, µm/m-K 27
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 37
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 6.4
7.6
Embodied Carbon, kg CO2/kg material 3.0
1.5
Embodied Energy, MJ/kg 57
20
Embodied Water, L/kg 380
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 330
130 to 950
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 14
13 to 26
Strength to Weight: Bending, points 16
14 to 24
Thermal Diffusivity, mm2/s 42
11
Thermal Shock Resistance, points 9.9
9.9 to 21

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
93.6 to 96.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0.15 to 1.3
Nickel (Ni), % 0 to 0.020
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.030
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0