MakeItFrom.com
Menu (ESC)

Zamak 5 vs. B535.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
65
Elastic (Young's, Tensile) Modulus, GPa 87
66
Elongation at Break, % 6.3
10
Fatigue Strength, MPa 56
62
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
25
Shear Strength, MPa 260
210
Tensile Strength: Ultimate (UTS), MPa 330
260
Tensile Strength: Yield (Proof), MPa 240
130

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
96
Thermal Expansion, µm/m-K 27
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
24
Electrical Conductivity: Equal Weight (Specific), % IACS 37
82

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
9.4
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
22
Resilience: Unit (Modulus of Resilience), kJ/m3 330
130
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 14
28
Strength to Weight: Bending, points 16
35
Thermal Diffusivity, mm2/s 42
40
Thermal Shock Resistance, points 9.9
11

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.7 to 93.4
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.15
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
6.5 to 7.5
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.15
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.15