MakeItFrom.com
Menu (ESC)

Zamak 5 vs. EN AC-21100 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-21100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-21100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
6.2 to 7.3
Fatigue Strength, MPa 56
79 to 87
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
340 to 350
Tensile Strength: Yield (Proof), MPa 240
210 to 240

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
670
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
34
Electrical Conductivity: Equal Weight (Specific), % IACS 37
100

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
19 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 330
300 to 400
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
31 to 33
Strength to Weight: Bending, points 16
36 to 37
Thermal Diffusivity, mm2/s 42
48
Thermal Shock Resistance, points 9.9
15

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
93.4 to 95.7
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
4.2 to 5.2
Iron (Fe), % 0 to 0.1
0 to 0.19
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.18
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 94.3 to 95.7
0 to 0.070
Residuals, % 0
0 to 0.1