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Zamak 5 vs. EN AC-42000 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-42000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-42000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
59 to 91
Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
1.1 to 2.4
Fatigue Strength, MPa 56
67 to 76
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Tensile Strength: Ultimate (UTS), MPa 330
170 to 270
Tensile Strength: Yield (Proof), MPa 240
95 to 230

Thermal Properties

Latent Heat of Fusion, J/g 120
500
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
610
Melting Onset (Solidus), °C 380
600
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
38
Electrical Conductivity: Equal Weight (Specific), % IACS 37
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.8 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 330
64 to 370
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
53
Strength to Weight: Axial, points 14
18 to 28
Strength to Weight: Bending, points 16
26 to 35
Thermal Diffusivity, mm2/s 42
66
Thermal Shock Resistance, points 9.9
7.9 to 12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
89.9 to 93.3
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.55
Lead (Pb), % 0 to 0.0050
0 to 0.15
Magnesium (Mg), % 0.025 to 0.080
0.2 to 0.65
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0 to 0.15
Silicon (Si), % 0 to 0.030
6.5 to 7.5
Tin (Sn), % 0 to 0.0030
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.15
Residuals, % 0
0 to 0.15