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Zamak 5 vs. EN AC-45000 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
77
Elastic (Young's, Tensile) Modulus, GPa 87
73
Elongation at Break, % 6.3
1.1
Fatigue Strength, MPa 56
75
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
180
Tensile Strength: Yield (Proof), MPa 240
110

Thermal Properties

Latent Heat of Fusion, J/g 120
470
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
120
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
27
Electrical Conductivity: Equal Weight (Specific), % IACS 37
81

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
7.7
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
1.7
Resilience: Unit (Modulus of Resilience), kJ/m3 330
80
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 14
17
Strength to Weight: Bending, points 16
24
Thermal Diffusivity, mm2/s 42
47
Thermal Shock Resistance, points 9.9
8.0

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
82.2 to 91.8
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.7 to 1.3
3.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 1.0
Lead (Pb), % 0 to 0.0050
0 to 0.3
Magnesium (Mg), % 0.025 to 0.080
0 to 0.55
Manganese (Mn), % 0
0.2 to 0.65
Nickel (Ni), % 0 to 0.020
0 to 0.45
Silicon (Si), % 0 to 0.030
5.0 to 7.0
Tin (Sn), % 0 to 0.0030
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 2.0
Residuals, % 0
0 to 0.35