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Zamak 5 vs. EN AC-46500 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
91
Elastic (Young's, Tensile) Modulus, GPa 87
74
Elongation at Break, % 6.3
1.0
Fatigue Strength, MPa 56
110
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
28
Tensile Strength: Ultimate (UTS), MPa 330
270
Tensile Strength: Yield (Proof), MPa 240
160

Thermal Properties

Latent Heat of Fusion, J/g 120
520
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
610
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
100
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
26
Electrical Conductivity: Equal Weight (Specific), % IACS 37
81

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
7.6
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 330
170
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 14
26
Strength to Weight: Bending, points 16
32
Thermal Diffusivity, mm2/s 42
41
Thermal Shock Resistance, points 9.9
12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
77.9 to 90
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.7 to 1.3
2.0 to 4.0
Iron (Fe), % 0 to 0.1
0 to 1.3
Lead (Pb), % 0 to 0.0050
0 to 0.35
Magnesium (Mg), % 0.025 to 0.080
0.050 to 0.55
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.020
0 to 0.55
Silicon (Si), % 0 to 0.030
8.0 to 11
Tin (Sn), % 0 to 0.0030
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 3.0
Residuals, % 0
0 to 0.25