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Zamak 5 vs. EN AC-48000 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-48000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-48000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 87
73
Elongation at Break, % 6.3
1.0
Fatigue Strength, MPa 56
85 to 86
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
28
Tensile Strength: Ultimate (UTS), MPa 330
220 to 310
Tensile Strength: Yield (Proof), MPa 240
210 to 270

Thermal Properties

Latent Heat of Fusion, J/g 120
570
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
560
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
33
Electrical Conductivity: Equal Weight (Specific), % IACS 37
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
7.9
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.2 to 3.0
Resilience: Unit (Modulus of Resilience), kJ/m3 330
300 to 510
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
53
Strength to Weight: Axial, points 14
23 to 33
Strength to Weight: Bending, points 16
31 to 39
Thermal Diffusivity, mm2/s 42
54
Thermal Shock Resistance, points 9.9
10 to 15

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
80.4 to 87.2
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0.8 to 1.5
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.8 to 1.5
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0.7 to 1.3
Silicon (Si), % 0 to 0.030
10.5 to 13.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.35
Residuals, % 0
0 to 0.15