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Zamak 5 vs. S45503 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
410 to 500
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
4.6 to 6.8
Fatigue Strength, MPa 56
710 to 800
Poisson's Ratio 0.25
0.28
Shear Modulus, GPa 33
75
Shear Strength, MPa 260
940 to 1070
Tensile Strength: Ultimate (UTS), MPa 330
1610 to 1850
Tensile Strength: Yield (Proof), MPa 240
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 120
270
Maximum Temperature: Mechanical, °C 95
760
Melting Completion (Liquidus), °C 390
1440
Melting Onset (Solidus), °C 380
1400
Specific Heat Capacity, J/kg-K 410
470
Thermal Expansion, µm/m-K 27
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 6.4
7.9
Embodied Carbon, kg CO2/kg material 3.0
3.4
Embodied Energy, MJ/kg 57
48
Embodied Water, L/kg 380
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
82 to 110
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 14
57 to 65
Strength to Weight: Bending, points 16
39 to 43
Thermal Shock Resistance, points 9.9
56 to 64

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0.7 to 1.3
1.5 to 2.5
Iron (Fe), % 0 to 0.1
72.4 to 78.9
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.020
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.030
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
1.0 to 1.4
Zinc (Zn), % 94.3 to 95.7
0