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Zamak 7 vs. 204.0 Aluminum

Zamak 7 belongs to the zinc alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 7 and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
90 to 120
Elastic (Young's, Tensile) Modulus, GPa 86
71
Elongation at Break, % 13
5.7 to 7.8
Fatigue Strength, MPa 47
63 to 77
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 280
230 to 340
Tensile Strength: Yield (Proof), MPa 250
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
580
Solidification (Pattern Maker's) Shrinkage, % 1.2
1.3
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
120
Thermal Expansion, µm/m-K 27
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 38
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 370
220 to 350
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 12
21 to 31
Strength to Weight: Bending, points 15
28 to 36
Thermal Diffusivity, mm2/s 43
46
Thermal Shock Resistance, points 8.6
12 to 18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
93.4 to 95.5
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 0 to 0.075
0 to 0.35
Lead (Pb), % 0 to 0.0030
0
Magnesium (Mg), % 0.0050 to 0.020
0.15 to 0.35
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0.0050 to 0.020
0 to 0.050
Silicon (Si), % 0
0 to 0.2
Tin (Sn), % 0 to 0.0010
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 95.3 to 96.5
0 to 0.1
Residuals, % 0
0 to 0.15