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Zamak 7 vs. 5254 Aluminum

Zamak 7 belongs to the zinc alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 7 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
68
Elongation at Break, % 13
3.4 to 22
Fatigue Strength, MPa 47
110 to 160
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
150 to 200
Tensile Strength: Ultimate (UTS), MPa 280
240 to 350
Tensile Strength: Yield (Proof), MPa 250
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
32
Electrical Conductivity: Equal Weight (Specific), % IACS 38
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 370
73 to 550
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 12
25 to 37
Strength to Weight: Bending, points 15
32 to 41
Thermal Diffusivity, mm2/s 43
52
Thermal Shock Resistance, points 8.6
10 to 16

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.4 to 96.8
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.075
0 to 0.45
Lead (Pb), % 0 to 0.0030
0
Magnesium (Mg), % 0.0050 to 0.020
3.1 to 3.9
Manganese (Mn), % 0
0 to 0.010
Nickel (Ni), % 0.0050 to 0.020
0
Silicon (Si), % 0
0 to 0.45
Tin (Sn), % 0 to 0.0010
0
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 95.3 to 96.5
0 to 0.2
Residuals, % 0
0 to 0.15