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Zamak 7 vs. 6063 Aluminum

Zamak 7 belongs to the zinc alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 7 and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 86
68
Elongation at Break, % 13
7.3 to 21
Fatigue Strength, MPa 47
39 to 95
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
70 to 190
Tensile Strength: Ultimate (UTS), MPa 280
110 to 300
Tensile Strength: Yield (Proof), MPa 250
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
620
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
190 to 220
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 38
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 370
18 to 540
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
11 to 31
Strength to Weight: Bending, points 15
18 to 37
Thermal Diffusivity, mm2/s 43
79 to 89
Thermal Shock Resistance, points 8.6
4.8 to 13

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
97.5 to 99.4
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.075
0 to 0.35
Lead (Pb), % 0 to 0.0030
0
Magnesium (Mg), % 0.0050 to 0.020
0.45 to 0.9
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0.0050 to 0.020
0
Silicon (Si), % 0
0.2 to 0.6
Tin (Sn), % 0 to 0.0010
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 95.3 to 96.5
0 to 0.1
Residuals, % 0
0 to 0.15