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5454-H38 Aluminum

5454-H38 aluminum is 5454 aluminum in the H38 temper. This is the strongest temper normally produced through the action of strain hardening followed by stabilization. It is closely related to H18. The graph bars on the material properties cards below compare 5454-H38 aluminum to: 5000-series alloys (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.

Mechanical Properties

Brinell Hardness

93

Elastic (Young's, Tensile) Modulus

69 GPa 10 x 106 psi

Elongation at Break

3.4 %

Fatigue Strength

130 MPa 18 x 103 psi

Poisson's Ratio

0.33

Shear Modulus

26 GPa 3.8 x 106 psi

Shear Strength

200 MPa 29 x 103 psi

Tensile Strength: Ultimate (UTS)

350 MPa 51 x 103 psi

Tensile Strength: Yield (Proof)

280 MPa 41 x 103 psi

Thermal Properties

Latent Heat of Fusion

400 J/g

Maximum Temperature: Mechanical

190 °C 370 °F

Melting Completion (Liquidus)

650 °C 1190 °F

Melting Onset (Solidus)

600 °C 1110 °F

Specific Heat Capacity

900 J/kg-K 0.22 BTU/lb-°F

Thermal Conductivity

130 W/m-K 78 BTU/h-ft-°F

Thermal Expansion

24 µm/m-K

Electrical Properties

Electrical Conductivity: Equal Volume

34 % IACS

Electrical Conductivity: Equal Weight (Specific)

110 % IACS

Otherwise Unclassified Properties

Base Metal Price

9.5 % relative

Density

2.7 g/cm3 170 lb/ft3

Embodied Carbon

8.6 kg CO2/kg material

Embodied Energy

150 MJ/kg 66 x 103 BTU/lb

Embodied Water

1180 L/kg 140 gal/lb

Common Calculations

Resilience: Ultimate (Unit Rupture Work)

11 MJ/m3

Resilience: Unit (Modulus of Resilience)

570 kJ/m3

Stiffness to Weight: Axial

14 points

Stiffness to Weight: Bending

50 points

Strength to Weight: Axial

36 points

Strength to Weight: Bending

41 points

Thermal Diffusivity

55 mm2/s

Thermal Shock Resistance

16 points

Alloy Composition

Aluminum (Al)Al 94.5 to 97.1
Magnesium (Mg)Mg 2.4 to 3.0
Manganese (Mn)Mn 0.5 to 1.0
Iron (Fe)Fe 0 to 0.4
Silicon (Si)Si 0 to 0.25
Chromium (Cr)Cr 0.050 to 0.2
Zinc (Zn)Zn 0 to 0.25
Titanium (Ti)Ti 0 to 0.2
Copper (Cu)Cu 0 to 0.1
Residualsres. 0 to 0.15

All values are % weight. Ranges represent what is permitted under applicable standards.

Followup Questions

Further Reading

ASTM B547: Standard Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round Tube

Advanced Materials in Automotive Engineering, Jason Rowe (editor), 2012

ASTM B209: Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

EN 755-2: Aluminium and aluminium alloys. Extruded rod/bar, tube and profiles. Mechanical properties

EN 485-2: Aluminium and aluminium alloys. Sheet, strip and plate. Mechanical properties

Aluminum Standards and Data, Aluminum Association Inc., 2013

EN 573-3: Aluminium and aluminium alloys. Chemical composition and form of wrought products. Chemical composition and form of products

Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM Handbook vol. 2, ASM International, 1993