6061-T94 Aluminum
6061-T94 aluminum is 6061 aluminum in the T94 temper. To achieve this temper, the metal is solution heat-treated, artificially aged, then strain hardened to a higher degree than T9 temper. The graph bars on the material properties cards below compare 6061-T94 aluminum to: 6000-series alloys (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.
Mechanical Properties
Elastic (Young's, Tensile) Modulus
69 GPa 10 x 106 psi
Poisson's Ratio
0.33
Shear Modulus
26 GPa 3.8 x 106 psi
Tensile Strength: Ultimate (UTS)
410 MPa 60 x 103 psi
Tensile Strength: Yield (Proof)
370 MPa 54 x 103 psi
Thermal Properties
Latent Heat of Fusion
400 J/g
Maximum Temperature: Mechanical
170 °C 330 °F
Melting Completion (Liquidus)
650 °C 1190 °F
Melting Onset (Solidus)
580 °C 1080 °F
Specific Heat Capacity
900 J/kg-K 0.21 BTU/lb-°F
Thermal Conductivity
170 W/m-K 97 BTU/h-ft-°F
Thermal Expansion
24 µm/m-K
Electrical Properties
Electrical Conductivity: Equal Volume
43 % IACS
Electrical Conductivity: Equal Weight (Specific)
140 % IACS
Otherwise Unclassified Properties
Base Metal Price
9.5 % relative
Calomel Potential
-740 mV
Density
2.7 g/cm3 170 lb/ft3
Embodied Carbon
8.3 kg CO2/kg material
Embodied Energy
150 MJ/kg 66 x 103 BTU/lb
Embodied Water
1180 L/kg 140 gal/lb
Common Calculations
Resilience: Ultimate (Unit Rupture Work)
3.8 to 81 MJ/m3
Resilience: Unit (Modulus of Resilience)
1000 kJ/m3
Stiffness to Weight: Axial
14 points
Stiffness to Weight: Bending
50 points
Strength to Weight: Axial
42 points
Strength to Weight: Bending
45 points
Thermal Diffusivity
68 mm2/s
Thermal Shock Resistance
18 points
Alloy Composition
| Al | 95.9 to 98.6 | |
| Mg | 0.8 to 1.2 | |
| Si | 0.4 to 0.8 | |
| Fe | 0 to 0.7 | |
| Cu | 0.15 to 0.4 | |
| Cr | 0.040 to 0.35 | |
| Zn | 0 to 0.25 | |
| Mn | 0 to 0.15 | |
| Ti | 0 to 0.15 | |
| res. | 0 to 0.15 |
All values are % weight. Ranges represent what is permitted under applicable standards.
Followup Questions
Further Reading
ASTM B308: Standard Specification for Aluminum-Alloy 6061-T6 Standard Structural Profiles
ASTM B211: Standard Specification for Aluminum and Aluminum-Alloy Bar, Rod, and Wire
ASTM B547: Standard Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round Tube
Advanced Materials in Automotive Engineering, Jason Rowe (editor), 2012
ASTM B209: Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
Pressure Vessels: External Pressure Technology, 2nd ed., Carl T. F. Ross, 2011
EN 755-2: Aluminium and aluminium alloys. Extruded rod/bar, tube and profiles. Mechanical properties
Aluminum Standards and Data, Aluminum Association Inc., 2013
ASM Specialty Handbook: Aluminum and Aluminum Alloys, J. R. Davis (editor), 1993