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7116 (7116-T5, AlZn4.5Mg1Cu0.8) Aluminum

7116 aluminum is a 7000-series aluminum alloy: the main alloying addition is zinc and it is formulated for primary forming into wrought products. Cited properties are appropriate for the T5 temper. To achieve this temper, the metal is artificially aged until it meets standard mechanical property requirements. 7116 is the Aluminum Association (AA) designation for this material. In European standards, it will be given as EN AW-7116. Additionally, the EN chemical designation is AlZn4,5Mg1Cu0,8. And the UNS number is A97116.

It originally received its standard designation in 1975.

It has the highest electrical conductivity among the 7000-series alloys in the database.

The graph bars on the material properties cards below compare 7116 aluminum to: 7000-series alloys (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.

Mechanical Properties

Elastic (Young's, Tensile) Modulus

69 GPa 10 x 106 psi

Elongation at Break

7.8 %

Fatigue Strength

160 MPa 23 x 103 psi

Poisson's Ratio

0.33

Shear Modulus

26 GPa 3.8 x 106 psi

Shear Strength

220 MPa 32 x 103 psi

Tensile Strength: Ultimate (UTS)

370 MPa 54 x 103 psi

Tensile Strength: Yield (Proof)

330 MPa 48 x 103 psi

Thermal Properties

Latent Heat of Fusion

380 J/g

Maximum Temperature: Mechanical

170 °C 340 °F

Melting Completion (Liquidus)

640 °C 1180 °F

Melting Onset (Solidus)

520 °C 970 °F

Specific Heat Capacity

880 J/kg-K 0.21 BTU/lb-°F

Thermal Conductivity

150 W/m-K 86 BTU/h-ft-°F

Thermal Expansion

24 µm/m-K

Electrical Properties

Electrical Conductivity: Equal Volume

46 % IACS

Electrical Conductivity: Equal Weight (Specific)

140 % IACS

Otherwise Unclassified Properties

Base Metal Price

9.5 % relative

Density

2.9 g/cm3 180 lb/ft3

Embodied Carbon

8.2 kg CO2/kg material

Embodied Energy

150 MJ/kg 65 x 103 BTU/lb

Embodied Water

1150 L/kg 140 gal/lb

Common Calculations

Resilience: Ultimate (Unit Rupture Work)

28 MJ/m3

Resilience: Unit (Modulus of Resilience)

790 kJ/m3

Stiffness to Weight: Axial

13 points

Stiffness to Weight: Bending

47 points

Strength to Weight: Axial

35 points

Strength to Weight: Bending

39 points

Thermal Diffusivity

58 mm2/s

Thermal Shock Resistance

16 points

Alloy Composition

Among wrought aluminum alloys, the composition of 7116 aluminum is notable for including gallium (Ga) and vanadium (V). Gallium is used to improve corrosion resistance and to modify an alloy's response to etching, brightening, and similar treatments. Vanadium is used to reduce grain size and increase recrystallization temperature.

Aluminum (Al)Al 91.5 to 94.5
Zinc (Zn)Zn 4.2 to 5.2
Magnesium (Mg)Mg 0.8 to 1.4
Copper (Cu)Cu 0.5 to 1.1
Iron (Fe)Fe 0 to 0.3
Silicon (Si)Si 0 to 0.15
Manganese (Mn)Mn 0 to 0.050
Titanium (Ti)Ti 0 to 0.050
Vanadium (V)V 0 to 0.050
Gallium (Ga)Ga 0 to 0.030
Residualsres. 0 to 0.15

All values are % weight. Ranges represent what is permitted under applicable standards.

Followup Questions

Similar Alloys

Further Reading

ASTM B221: Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

Handbook of Aluminum Bonding Technology and Data, J. D. Minford, 1993

Advanced Materials in Automotive Engineering, Jason Rowe (editor), 2012

ASM Specialty Handbook: Aluminum and Aluminum Alloys, J. R. Davis (editor), 1993

EN 573-3: Aluminium and aluminium alloys. Chemical composition and form of wrought products. Chemical composition and form of products