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2011A Aluminum vs. SAE-AISI 5160 Steel

2011A aluminum belongs to the aluminum alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2011A aluminum and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.8 to 16
12 to 18
Fatigue Strength, MPa 75 to 100
180 to 650
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 190 to 250
390 to 700
Tensile Strength: Ultimate (UTS), MPa 310 to 410
660 to 1150
Tensile Strength: Yield (Proof), MPa 140 to 310
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 190
420
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 130
43
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 96
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 40
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 670
200 to 2700
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 44
24
Strength to Weight: Axial, points 28 to 37
23 to 41
Strength to Weight: Bending, points 33 to 40
22 to 31
Thermal Diffusivity, mm2/s 49
12
Thermal Shock Resistance, points 14 to 18
19 to 34

Alloy Composition

Aluminum (Al), % 91.5 to 95.1
0
Bismuth (Bi), % 0.2 to 0.6
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 4.5 to 6.0
0
Iron (Fe), % 0 to 0.5
97.1 to 97.8
Lead (Pb), % 0.2 to 0.6
0
Manganese (Mn), % 0
0.75 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0