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2024 Aluminum vs. Monel 400

2024 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
160
Elongation at Break, % 4.0 to 16
20 to 40
Fatigue Strength, MPa 90 to 180
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
62
Shear Strength, MPa 130 to 320
370 to 490
Tensile Strength: Ultimate (UTS), MPa 200 to 540
540 to 780
Tensile Strength: Yield (Proof), MPa 100 to 490
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 200
1000
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 500
1300
Specific Heat Capacity, J/kg-K 880
430
Thermal Conductivity, W/m-K 120
23
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
50
Calomel Potential, mV -600
-80
Density, g/cm3 3.0
8.9
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1140
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
140 to 1080
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 46
21
Strength to Weight: Axial, points 18 to 50
17 to 25
Strength to Weight: Bending, points 25 to 49
17 to 21
Thermal Diffusivity, mm2/s 46
6.1
Thermal Shock Resistance, points 8.6 to 24
17 to 25

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0 to 0.3
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
28 to 34
Iron (Fe), % 0 to 0.5
0 to 2.5
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants