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2024-O Aluminum vs. Annealed SAE-AISI P4

2024-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI P4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024-O aluminum and the bottom bar is annealed SAE-AISI P4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 49
120
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 15
21
Fatigue Strength, MPa 90
130
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 130
240
Tensile Strength: Ultimate (UTS), MPa 200
390
Tensile Strength: Yield (Proof), MPa 100
190

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 500
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
41
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 90
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
4.4
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.8
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1140
68

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
67
Resilience: Unit (Modulus of Resilience), kJ/m3 70
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 18
14
Strength to Weight: Bending, points 25
15
Thermal Diffusivity, mm2/s 46
11
Thermal Shock Resistance, points 8.6
13

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.1
4.0 to 5.3
Copper (Cu), % 3.8 to 4.9
0 to 0.25
Iron (Fe), % 0 to 0.5
92.3 to 95.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0.2 to 0.6
Molybdenum (Mo), % 0
0.4 to 1.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.1 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0