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2025 Aluminum vs. AWS ERNiCrFe-11

2025 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-11 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AWS ERNiCrFe-11.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
47
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 400
740

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
49
Density, g/cm3 3.0
8.2
Embodied Carbon, kg CO2/kg material 7.9
8.0
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1130
280

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 37
25
Strength to Weight: Bending, points 40
22
Thermal Diffusivity, mm2/s 58
2.9
Thermal Shock Resistance, points 18
20

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
1.0 to 1.7
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
21 to 25
Copper (Cu), % 3.9 to 5.0
0 to 1.0
Iron (Fe), % 0 to 1.0
7.2 to 20
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 1.0
Nickel (Ni), % 0
58 to 63
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5