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204.0 Aluminum vs. 3005 Aluminum

Both 204.0 aluminum and 3005 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
33 to 73
Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 5.7 to 7.8
1.1 to 16
Fatigue Strength, MPa 63 to 77
53 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230 to 340
140 to 270
Tensile Strength: Yield (Proof), MPa 180 to 220
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 580
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
160
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
42
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
18 to 390
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
49
Strength to Weight: Axial, points 21 to 31
14 to 27
Strength to Weight: Bending, points 28 to 36
21 to 33
Thermal Diffusivity, mm2/s 46
64
Thermal Shock Resistance, points 12 to 18
6.0 to 12

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
95.7 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 4.2 to 5.0
0 to 0.3
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 0.15 to 0.35
0.2 to 0.6
Manganese (Mn), % 0 to 0.1
1.0 to 1.5
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0 to 0.6
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15