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204.0 Aluminum vs. 4115 Aluminum

Both 204.0 aluminum and 4115 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 5.7 to 7.8
1.1 to 11
Fatigue Strength, MPa 63 to 77
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230 to 340
120 to 220
Tensile Strength: Yield (Proof), MPa 180 to 220
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 390
420
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
590
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
160
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
41
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
11 to 270
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 21 to 31
12 to 23
Strength to Weight: Bending, points 28 to 36
20 to 30
Thermal Diffusivity, mm2/s 46
66
Thermal Shock Resistance, points 12 to 18
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
94.6 to 97.4
Copper (Cu), % 4.2 to 5.0
0.1 to 0.5
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 0.15 to 0.35
0.1 to 0.5
Manganese (Mn), % 0 to 0.1
0.6 to 1.2
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
1.8 to 2.2
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15