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204.0 Aluminum vs. 5456 Aluminum

Both 204.0 aluminum and 5456 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 5.7 to 7.8
11 to 18
Fatigue Strength, MPa 63 to 77
130 to 210
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 230 to 340
320 to 340
Tensile Strength: Yield (Proof), MPa 180 to 220
150 to 250

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
570
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
120
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
29
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
97

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.0
9.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
33 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
170 to 470
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 21 to 31
33 to 35
Strength to Weight: Bending, points 28 to 36
38 to 40
Thermal Diffusivity, mm2/s 46
48
Thermal Shock Resistance, points 12 to 18
14 to 15

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
92 to 94.8
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.4
Magnesium (Mg), % 0.15 to 0.35
4.7 to 5.5
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0 to 0.25
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.2
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15