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204.0 Aluminum vs. AISI W5 Steel

204.0 aluminum belongs to the aluminum alloys classification, while AISI W5 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is AISI W5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 230 to 340
600 to 2360

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
45
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.3
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1150
48

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 21 to 31
21 to 84
Strength to Weight: Bending, points 28 to 36
20 to 50
Thermal Diffusivity, mm2/s 46
12
Thermal Shock Resistance, points 12 to 18
20 to 78

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 4.2 to 5.0
0 to 0.2
Iron (Fe), % 0 to 0.35
96.6 to 98.4
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.050
0 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0.1 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Tungsten (W), % 0
0 to 0.15
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0