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204.0 Aluminum vs. ASTM A387 Grade 21 Steel

204.0 aluminum belongs to the aluminum alloys classification, while ASTM A387 grade 21 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is ASTM A387 grade 21 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
150 to 180
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
21
Fatigue Strength, MPa 63 to 77
160 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 230 to 340
500 to 590
Tensile Strength: Yield (Proof), MPa 180 to 220
230 to 350

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Maximum Temperature: Mechanical, °C 170
480
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 580
1430
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
41
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
4.1
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.0
1.8
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1150
62

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
84 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
140 to 320
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 21 to 31
18 to 21
Strength to Weight: Bending, points 28 to 36
18 to 20
Thermal Diffusivity, mm2/s 46
11
Thermal Shock Resistance, points 12 to 18
14 to 17

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0
2.8 to 3.3
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.35
94.4 to 96
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.3 to 0.6
Molybdenum (Mo), % 0
0.9 to 1.1
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0