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204.0 Aluminum vs. AWS ERNiCr-3

204.0 aluminum belongs to the aluminum alloys classification, while AWS ERNiCr-3 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is AWS ERNiCr-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 230 to 340
630

Thermal Properties

Latent Heat of Fusion, J/g 390
320
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 580
1330
Specific Heat Capacity, J/kg-K 880
460
Thermal Expansion, µm/m-K 19
13

Otherwise Unclassified Properties

Base Metal Price, % relative 11
70
Density, g/cm3 3.0
8.4
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
280

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 21 to 31
21
Strength to Weight: Bending, points 28 to 36
19
Thermal Shock Resistance, points 12 to 18
18

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 22
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 4.2 to 5.0
0 to 0.5
Iron (Fe), % 0 to 0.35
0 to 3.0
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
2.5 to 3.5
Nickel (Ni), % 0 to 0.050
67 to 77.5
Niobium (Nb), % 0
2.0 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.75
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5