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204.0 Aluminum vs. AWS ERNiCrFe-5

204.0 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 230 to 340
630

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 580
1340
Specific Heat Capacity, J/kg-K 880
450
Thermal Conductivity, W/m-K 120
14
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
65
Density, g/cm3 3.0
8.5
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
250

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 21 to 31
20
Strength to Weight: Bending, points 28 to 36
19
Thermal Diffusivity, mm2/s 46
3.6
Thermal Shock Resistance, points 12 to 18
19

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 4.2 to 5.0
0 to 0.5
Iron (Fe), % 0 to 0.35
6.0 to 10
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0 to 0.050
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5