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204.0 Aluminum vs. EN 1.1191 Steel

204.0 aluminum belongs to the aluminum alloys classification, while EN 1.1191 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is EN 1.1191 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
180 to 200
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
16 to 17
Fatigue Strength, MPa 63 to 77
210 to 290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 230 to 340
630 to 700
Tensile Strength: Yield (Proof), MPa 180 to 220
310 to 440

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
48
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
83 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
260 to 510
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 21 to 31
22 to 25
Strength to Weight: Bending, points 28 to 36
21 to 22
Thermal Diffusivity, mm2/s 46
13
Thermal Shock Resistance, points 12 to 18
20 to 22

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0.42 to 0.5
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.35
97.3 to 99.08
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.050
0 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0