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204.0 Aluminum vs. Grade 250 Maraging Steel

204.0 aluminum belongs to the aluminum alloys classification, while grade 250 maraging steel belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is grade 250 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
7.3 to 17
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 230 to 340
970 to 1800
Tensile Strength: Yield (Proof), MPa 180 to 220
660 to 1740

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 580
1430
Specific Heat Capacity, J/kg-K 880
450
Thermal Expansion, µm/m-K 19
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
32
Density, g/cm3 3.0
8.2
Embodied Carbon, kg CO2/kg material 8.0
4.9
Embodied Energy, MJ/kg 150
65
Embodied Water, L/kg 1150
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
130 to 150
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 21 to 31
33 to 61
Strength to Weight: Bending, points 28 to 36
26 to 40
Thermal Shock Resistance, points 12 to 18
29 to 54

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Cobalt (Co), % 0
7.0 to 8.5
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.35
66.3 to 71.1
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0 to 0.050
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0.3 to 0.5
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0