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204.0 Aluminum vs. Monel K-500

204.0 aluminum belongs to the aluminum alloys classification, while Monel K-500 belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
160
Elongation at Break, % 5.7 to 7.8
25 to 36
Fatigue Strength, MPa 63 to 77
260 to 560
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
61
Tensile Strength: Ultimate (UTS), MPa 230 to 340
640 to 1100
Tensile Strength: Yield (Proof), MPa 180 to 220
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 650
1350
Melting Onset (Solidus), °C 580
1320
Specific Heat Capacity, J/kg-K 880
440
Thermal Conductivity, W/m-K 120
18
Thermal Expansion, µm/m-K 19
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
50
Density, g/cm3 3.0
8.7
Embodied Carbon, kg CO2/kg material 8.0
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1150
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
300 to 2420
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 46
21
Strength to Weight: Axial, points 21 to 31
21 to 35
Strength to Weight: Bending, points 28 to 36
19 to 27
Thermal Diffusivity, mm2/s 46
4.8
Thermal Shock Resistance, points 12 to 18
21 to 36

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Copper (Cu), % 4.2 to 5.0
27 to 33
Iron (Fe), % 0 to 0.35
0 to 2.0
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Nickel (Ni), % 0 to 0.050
63 to 70.4
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0.35 to 0.85
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0