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204.0 Aluminum vs. SAE-AISI D7 Steel

204.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 230 to 340
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
27
Thermal Expansion, µm/m-K 19
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1150
130

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 31
29 to 78
Strength to Weight: Bending, points 28 to 36
25 to 48
Thermal Diffusivity, mm2/s 46
7.4
Thermal Shock Resistance, points 12 to 18
27 to 72

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 4.2 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.35
76.6 to 81.9
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.050
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0