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204.0 Aluminum vs. S17400 Stainless Steel

204.0 aluminum belongs to the aluminum alloys classification, while S17400 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is S17400 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
280 to 440
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7 to 7.8
11 to 21
Fatigue Strength, MPa 63 to 77
380 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 230 to 340
910 to 1390
Tensile Strength: Yield (Proof), MPa 180 to 220
580 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
17
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
14
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
880 to 4060
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 31
32 to 49
Strength to Weight: Bending, points 28 to 36
27 to 35
Thermal Diffusivity, mm2/s 46
4.5
Thermal Shock Resistance, points 12 to 18
30 to 46

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 4.2 to 5.0
3.0 to 5.0
Iron (Fe), % 0 to 0.35
70.4 to 78.9
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0 to 0.050
3.0 to 5.0
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0