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204.0 Aluminum vs. S32906 Stainless Steel

204.0 aluminum belongs to the aluminum alloys classification, while S32906 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is S32906 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
270
Elastic (Young's, Tensile) Modulus, GPa 71
210
Elongation at Break, % 5.7 to 7.8
28
Fatigue Strength, MPa 63 to 77
460
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
81
Tensile Strength: Ultimate (UTS), MPa 230 to 340
850
Tensile Strength: Yield (Proof), MPa 180 to 220
620

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
13
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
20
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1150
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
220
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
950
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 31
30
Strength to Weight: Bending, points 28 to 36
26
Thermal Diffusivity, mm2/s 46
3.6
Thermal Shock Resistance, points 12 to 18
23

Alloy Composition

Aluminum (Al), % 93.4 to 95.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 4.2 to 5.0
0 to 0.8
Iron (Fe), % 0 to 0.35
56.6 to 63.6
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0 to 0.1
0.8 to 1.5
Molybdenum (Mo), % 0
1.5 to 2.6
Nickel (Ni), % 0 to 0.050
5.8 to 7.5
Nitrogen (N), % 0
0.3 to 0.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0