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206.0 Aluminum vs. SAE-AISI 4161 Steel

206.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4161 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 206.0 aluminum and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 110
200
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 8.4 to 12
20
Fatigue Strength, MPa 88 to 210
290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 260
420
Tensile Strength: Ultimate (UTS), MPa 330 to 440
680
Tensile Strength: Yield (Proof), MPa 190 to 350
410

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
43
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 99
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 49
120
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 840
460
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 30 to 40
24
Strength to Weight: Bending, points 35 to 42
22
Thermal Diffusivity, mm2/s 46
12
Thermal Shock Resistance, points 17 to 23
22

Alloy Composition

Aluminum (Al), % 93.3 to 95.3
0
Carbon (C), % 0
0.56 to 0.64
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.15
96.7 to 97.6
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.5
0.75 to 1.0
Molybdenum (Mo), % 0
0.25 to 0.35
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.1
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0