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206.0 Aluminum vs. SAE-AISI 5160 Steel

206.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 206.0 aluminum and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 110
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 8.4 to 12
12 to 18
Fatigue Strength, MPa 88 to 210
180 to 650
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 260
390 to 700
Tensile Strength: Ultimate (UTS), MPa 330 to 440
660 to 1150
Tensile Strength: Yield (Proof), MPa 190 to 350
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
43
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 99
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 49
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 840
200 to 2700
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 30 to 40
23 to 41
Strength to Weight: Bending, points 35 to 42
22 to 31
Thermal Diffusivity, mm2/s 46
12
Thermal Shock Resistance, points 17 to 23
19 to 34

Alloy Composition

Aluminum (Al), % 93.3 to 95.3
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.15
97.1 to 97.8
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.5
0.75 to 1.0
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.1
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0