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206.0 Aluminum vs. SAE-AISI D2 Steel

206.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 206.0 aluminum and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 8.4 to 12
5.0 to 16
Fatigue Strength, MPa 88 to 210
310 to 860
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 260
460 to 1160
Tensile Strength: Ultimate (UTS), MPa 330 to 440
760 to 2000
Tensile Strength: Yield (Proof), MPa 190 to 350
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 570
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
31
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 99
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 49
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 840
570 to 5940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 30 to 40
27 to 72
Strength to Weight: Bending, points 35 to 42
24 to 46
Thermal Diffusivity, mm2/s 46
8.3
Thermal Shock Resistance, points 17 to 23
25 to 67

Alloy Composition

Aluminum (Al), % 93.3 to 95.3
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 4.2 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.15
81.3 to 86.9
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.050
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.1
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0