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2195 Aluminum vs. AISI 416 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.3
13 to 31
Fatigue Strength, MPa 190
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 350
340 to 480
Tensile Strength: Ultimate (UTS), MPa 590
510 to 800
Tensile Strength: Yield (Proof), MPa 560
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
680
Melting Completion (Liquidus), °C 660
1530
Melting Onset (Solidus), °C 550
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 31
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.6
1.9
Embodied Energy, MJ/kg 160
27
Embodied Water, L/kg 1470
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
220 to 940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 55
18 to 29
Strength to Weight: Bending, points 53
18 to 25
Thermal Diffusivity, mm2/s 49
8.1
Thermal Shock Resistance, points 26
19 to 30

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
83.2 to 87.9
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.12
0 to 1.0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0