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238.0 Aluminum vs. AWS BNi-5a

238.0 aluminum belongs to the aluminum alloys classification, while AWS BNi-5a belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is AWS BNi-5a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 210
480

Thermal Properties

Latent Heat of Fusion, J/g 430
420
Melting Completion (Liquidus), °C 600
1150
Melting Onset (Solidus), °C 510
1070
Specific Heat Capacity, J/kg-K 840
500
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 3.4
7.9
Embodied Carbon, kg CO2/kg material 7.4
9.0
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1040
260

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 42
24
Strength to Weight: Axial, points 17
17
Strength to Weight: Bending, points 23
17
Thermal Shock Resistance, points 9.1
15

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0 to 0.050
Boron (B), % 0
1.0 to 1.5
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 9.5 to 10.5
0
Iron (Fe), % 1.0 to 1.5
0 to 0.5
Magnesium (Mg), % 0 to 0.25
0
Nickel (Ni), % 0
70.1 to 73.5
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 3.6 to 4.4
7.0 to 7.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 1.0 to 1.5
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5