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238.0 Aluminum vs. SAE-AISI T4 Steel

238.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 210
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 430
250
Melting Completion (Liquidus), °C 600
1810
Melting Onset (Solidus), °C 510
1750
Specific Heat Capacity, J/kg-K 840
410
Thermal Conductivity, W/m-K 100
21
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 3.4
9.4
Embodied Carbon, kg CO2/kg material 7.4
8.5
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1040
120

Common Calculations

Stiffness to Weight: Axial, points 12
12
Stiffness to Weight: Bending, points 42
21
Strength to Weight: Axial, points 17
24 to 64
Strength to Weight: Bending, points 23
20 to 39
Thermal Diffusivity, mm2/s 37
5.4
Thermal Shock Resistance, points 9.1
24 to 64

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 9.5 to 10.5
0 to 0.25
Iron (Fe), % 1.0 to 1.5
66.3 to 72.3
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 3.6 to 4.4
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 1.0 to 1.5
0