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240.0 Aluminum vs. AISI 442 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while AISI 442 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is AISI 442 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0
23
Fatigue Strength, MPa 140
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 240
580
Tensile Strength: Yield (Proof), MPa 200
310

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 180
960
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
22
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 65
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 3.2
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
110
Resilience: Unit (Modulus of Resilience), kJ/m3 280
250
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
21
Strength to Weight: Bending, points 26
20
Thermal Diffusivity, mm2/s 35
5.8
Thermal Shock Resistance, points 11
20

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
18 to 23
Copper (Cu), % 7.0 to 9.0
0
Iron (Fe), % 0 to 0.5
74.1 to 82
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 1.0
Nickel (Ni), % 0.3 to 0.7
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0