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240.0 Aluminum vs. AWS E385

240.0 aluminum belongs to the aluminum alloys classification, while AWS E385 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is AWS E385.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0
34
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 240
580

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 860
460
Thermal Conductivity, W/m-K 96
14
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 65
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
31
Density, g/cm3 3.2
8.1
Embodied Carbon, kg CO2/kg material 8.7
5.8
Embodied Energy, MJ/kg 150
79
Embodied Water, L/kg 1100
200

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
24
Strength to Weight: Axial, points 20
20
Strength to Weight: Bending, points 26
19
Thermal Diffusivity, mm2/s 35
3.6
Thermal Shock Resistance, points 11
15

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
19.5 to 21.5
Copper (Cu), % 7.0 to 9.0
1.2 to 2.0
Iron (Fe), % 0 to 0.5
41.8 to 50.1
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
1.0 to 2.5
Molybdenum (Mo), % 0
4.2 to 5.2
Nickel (Ni), % 0.3 to 0.7
24 to 26
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.9
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0