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240.0 Aluminum vs. Automotive Malleable Cast Iron

240.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
180
Elongation at Break, % 1.0
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 240
350 to 720
Tensile Strength: Yield (Proof), MPa 200
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 380
260
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 520
1370
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
41
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 65
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 3.2
7.6
Embodied Carbon, kg CO2/kg material 8.7
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1100
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 280
130 to 950
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
13 to 26
Strength to Weight: Bending, points 26
14 to 24
Thermal Diffusivity, mm2/s 35
11
Thermal Shock Resistance, points 11
9.9 to 21

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 7.0 to 9.0
0
Iron (Fe), % 0 to 0.5
93.6 to 96.7
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0.15 to 1.3
Nickel (Ni), % 0.3 to 0.7
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.5
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0