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240.0 Aluminum vs. SAE-AISI D5 Steel

240.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
5.4 to 14
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 240
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
27
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 65
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 3.2
7.7
Embodied Carbon, kg CO2/kg material 8.7
3.5
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1100
120

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
28 to 73
Strength to Weight: Bending, points 26
24 to 46
Thermal Diffusivity, mm2/s 35
7.4
Thermal Shock Resistance, points 11
26 to 67

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 7.0 to 9.0
0 to 0.25
Iron (Fe), % 0 to 0.5
77.9 to 84.4
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0.3 to 0.7
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0