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240.0 Aluminum vs. SAE-AISI M42 Steel

240.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI M42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is SAE-AISI M42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 240
810 to 2310

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Melting Completion (Liquidus), °C 600
1540
Melting Onset (Solidus), °C 520
1490
Specific Heat Capacity, J/kg-K 860
450
Thermal Conductivity, W/m-K 96
20
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
30
Density, g/cm3 3.2
8.2
Embodied Carbon, kg CO2/kg material 8.7
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1100
140

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
24
Strength to Weight: Axial, points 20
28 to 79
Strength to Weight: Bending, points 26
24 to 48
Thermal Diffusivity, mm2/s 35
5.4
Thermal Shock Resistance, points 11
25 to 71

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 7.0 to 9.0
0 to 0.25
Iron (Fe), % 0 to 0.5
76.3 to 81
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0.3 to 0.7
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0