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240.0 Aluminum vs. SAE-AISI T4 Steel

240.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 240
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Melting Completion (Liquidus), °C 600
1810
Melting Onset (Solidus), °C 520
1750
Specific Heat Capacity, J/kg-K 860
410
Thermal Conductivity, W/m-K 96
21
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 3.2
9.4
Embodied Carbon, kg CO2/kg material 8.7
8.5
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1100
120

Common Calculations

Stiffness to Weight: Axial, points 12
12
Stiffness to Weight: Bending, points 43
21
Strength to Weight: Axial, points 20
24 to 64
Strength to Weight: Bending, points 26
20 to 39
Thermal Diffusivity, mm2/s 35
5.4
Thermal Shock Resistance, points 11
24 to 64

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 7.0 to 9.0
0 to 0.25
Iron (Fe), % 0 to 0.5
66.3 to 72.3
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0.3 to 0.7
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0