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240.0 Aluminum vs. S30435 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while S30435 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is S30435 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
51
Fatigue Strength, MPa 140
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 240
510
Tensile Strength: Yield (Proof), MPa 200
170

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 520
1380
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
16
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 65
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 12
14
Density, g/cm3 3.2
7.8
Embodied Carbon, kg CO2/kg material 8.7
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1100
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
210
Resilience: Unit (Modulus of Resilience), kJ/m3 280
77
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
18
Strength to Weight: Bending, points 26
18
Thermal Diffusivity, mm2/s 35
4.2
Thermal Shock Resistance, points 11
12

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 7.0 to 9.0
1.5 to 3.0
Iron (Fe), % 0 to 0.5
66.9 to 75.5
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 2.0
Nickel (Ni), % 0.3 to 0.7
7.0 to 9.0
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0