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240.0 Aluminum vs. S40920 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while S40920 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is S40920 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
22
Fatigue Strength, MPa 140
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 240
430
Tensile Strength: Yield (Proof), MPa 200
190

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
26
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 65
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
6.5
Density, g/cm3 3.2
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1100
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
78
Resilience: Unit (Modulus of Resilience), kJ/m3 280
97
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
15
Strength to Weight: Bending, points 26
16
Thermal Diffusivity, mm2/s 35
6.9
Thermal Shock Resistance, points 11
15

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 7.0 to 9.0
0
Iron (Fe), % 0 to 0.5
85.1 to 89.4
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 1.0
Nickel (Ni), % 0.3 to 0.7
0 to 0.5
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0.15 to 0.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0