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240.0 Aluminum vs. S44635 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
210
Elongation at Break, % 1.0
23
Fatigue Strength, MPa 140
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
81
Tensile Strength: Ultimate (UTS), MPa 240
710
Tensile Strength: Yield (Proof), MPa 200
580

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 96
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 65
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
22
Density, g/cm3 3.2
7.8
Embodied Carbon, kg CO2/kg material 8.7
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1100
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
150
Resilience: Unit (Modulus of Resilience), kJ/m3 280
810
Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
25
Strength to Weight: Bending, points 26
23
Thermal Diffusivity, mm2/s 35
4.4
Thermal Shock Resistance, points 11
23

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 7.0 to 9.0
0
Iron (Fe), % 0 to 0.5
61.5 to 68.5
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0.3 to 0.7
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 0.8
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0