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240.0 Aluminum vs. S45000 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0
6.8 to 14
Fatigue Strength, MPa 140
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 240
980 to 1410
Tensile Strength: Yield (Proof), MPa 200
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 180
840
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 96
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 65
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 3.2
7.8
Embodied Carbon, kg CO2/kg material 8.7
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 280
850 to 4400
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
35 to 50
Strength to Weight: Bending, points 26
28 to 36
Thermal Diffusivity, mm2/s 35
4.5
Thermal Shock Resistance, points 11
33 to 47

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 7.0 to 9.0
1.3 to 1.8
Iron (Fe), % 0 to 0.5
72.1 to 79.3
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0.3 to 0.7
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0