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240.0 Aluminum vs. S45500 Stainless Steel

240.0 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
3.4 to 11
Fatigue Strength, MPa 140
570 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 240
1370 to 1850
Tensile Strength: Yield (Proof), MPa 200
1240 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 180
760
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 860
470
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
17
Density, g/cm3 3.2
7.9
Embodied Carbon, kg CO2/kg material 8.7
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1100
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
45 to 190
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
24
Strength to Weight: Axial, points 20
48 to 65
Strength to Weight: Bending, points 26
35 to 42
Thermal Shock Resistance, points 11
48 to 64

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 7.0 to 9.0
1.5 to 2.5
Iron (Fe), % 0 to 0.5
71.5 to 79.2
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0.3 to 0.7
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0 to 0.2
0.8 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0