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242.0 Aluminum vs. 4045 Aluminum

Both 242.0 aluminum and 4045 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
71
Elongation at Break, % 0.5 to 1.5
2.3
Fatigue Strength, MPa 55 to 110
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Shear Strength, MPa 150 to 240
69
Tensile Strength: Ultimate (UTS), MPa 180 to 290
120
Tensile Strength: Yield (Proof), MPa 120 to 220
64

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 530
580
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 170
170
Thermal Expansion, µm/m-K 22
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
45
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
160

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
29
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
54
Strength to Weight: Axial, points 16 to 26
13
Strength to Weight: Bending, points 23 to 32
21
Thermal Diffusivity, mm2/s 50 to 62
74
Thermal Shock Resistance, points 8.0 to 13
5.7

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
87.4 to 91
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.3
Iron (Fe), % 0 to 1.0
0 to 0.8
Magnesium (Mg), % 1.2 to 1.8
0 to 0.050
Manganese (Mn), % 0 to 0.35
0 to 0.050
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
9.0 to 11
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0 to 0.35
0 to 0.1
Residuals, % 0
0 to 0.15