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242.0 Aluminum vs. AISI 205 Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 0.5 to 1.5
11 to 51
Fatigue Strength, MPa 55 to 110
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 150 to 240
560 to 850
Tensile Strength: Ultimate (UTS), MPa 180 to 290
800 to 1430
Tensile Strength: Yield (Proof), MPa 120 to 220
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
880
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 530
1340
Specific Heat Capacity, J/kg-K 870
480
Thermal Expansion, µm/m-K 22
18

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1130
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
510 to 3060
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
26
Strength to Weight: Axial, points 16 to 26
29 to 52
Strength to Weight: Bending, points 23 to 32
25 to 37
Thermal Shock Resistance, points 8.0 to 13
16 to 29

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0 to 0.25
16.5 to 18.5
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
62.6 to 68.1
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
14 to 15.5
Nickel (Ni), % 1.7 to 2.3
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0

Comparable Variants